Kodaikanal
is a well-known tourist destination in India that attracts visitors from many countries. Located over 2,000 metres above sea level, the town
has a cool climate and pleasant weather, making it a popular escape from the
heat of the plains. Yet these same climatic conditions also attracted Unilever,
which set up a thermometer factory in the town. How the plant was shifted from
the USA to Kodaikanal, and how it damaged the fragile ecosystem, is a
disturbing story. In Heavy Metal : How a Global Corporation Poisoned
Kodaikanal, Ameer Shahul presents the full history of this issue.
Shahul
describes how Rachel Carson’s Silent Spring raised public awareness and
pressured the US government to take stronger actions against pollution, as well
as the role of the Environmental Protection Agency (EPA). He explains why
Chesebrough-Pond’s shifted the plant from Watertown in the USA to Kodaikanal, tracing the history and evolution of
Chesebrough and Pond’s, the merger of these companies, and the global reach of
their products. In parallel, he discusses policy changes in India, M.G.
Ramachandran’s victory in the 1977 Tamil Nadu state elections, how his
government’s policies helped establish the factory, the location and
surroundings of the site, including the Pambar Shola and its flora and fauna.
Shahul describes where the plant was located and permitted to operate and how
production began in 1983. Because elemental mercury evaporates, releasing toxic
odorless vapours above 24 degrees Celsius,
Kodaikanal’s cool climate made it an attractive location for the
factory.
Everything
appeared proper and organized after the factory was established and began
operating. Unfortunately, this perception continued for the next 17 years,
until Navroz Mody, an activist with the Palni Hills Conservation Council, discovered piles of broken thermometers
containing mercury at a scrap dealer’s premises in Moonjikal, Kodaikanal.
During this period, there was little awareness of why some workers developed
serious health problems or why some had died.
Shahul
compellingly narrates how Mody and his friend Nityanand Jayaraman, and some of
the PHCC staff, approached the scrap dealer and brought the pollution outbreak
to public attention. He recounts the events of 28 March 2001, the first protest
against the factory, the immediate consequences of that protest, the
involvement of the Tamil Nadu Pollution Control Board (TNPCB), and the
formation of the Tamil Nadu Alliance Against Mercury (TAAM). As the news spread
across the country and reached the global leadership of Hindustan Lever Limited
(HLL), the evidence mounted. HLL admitted its mistake and agreed to clean up
the waste at the Moonjikal scrap yard, initially estimated at 5.3 tonnes.
However, when the waste was taken back to the factory on 20 June 2001, it
weighed about 7.4 tonnes.
Shahul
narrates the acquisition of the company
by HLL, and how it later became Hindustan Unilever Limited, and the history of
Lever Brothers. He lists the workers who suffered from mercury exposure, those
who lost their lives because of the pollution, and the health problems they
faced. Although the factory was closed, he details how the company conducted
its Environmental Impact Assessment (EIA) with the help of Dames & Moore,
the deviations in that report, and why Mody approached the Indian People’s
Tribunal (IPT). Ameer also covers the involvement of Community Health Cell
(CHC), Dr. Mohan Isaac from the National Institute of Mental Health and Neurosciences
(NIMHANS), Justice S.N. Bhargava from IPT, and the subsequent legal battle.
Shahul’s
narration continues with the
investigation by Dr. Arunachalam and his fellow scientists from the National
Centre for Compositional Characterisation of Materials (NCCCM). The account
begins in the spices section of a supermarket in Hyderabad, follows contacts
through markets in Chennai, Dindigul, Batlagundu, and Kodaikanal, and ends with
the discovery of mercury traces on the lichens of a tree near the factory.
Another compelling section describes the reverse journey of polluted soil from
the factory premises to Tuticorin harbour and then to Bethlehem Apparatus in
Pennsylvania, via New York.
The book also documents the involvement of Greenpeace, the Palni Hills Conservation Council (PHCC), and lawyers such as Vaigai Ramamurthy, who drew in the Directorate General Factory Advice Service and Labour Institutes (DGFASLI) under India’s Ministry of Labour. Ameer Shahul discusses the roles of ministers such as Jairam Ramesh from the Ministry of Environment and Forests, and Mallikarjun Kharge from the Ministry of Labour, grounding these accounts in data. He writes about how Sofia Ashraf’s Kodaikanal Won’t campaign video went viral, the response from Paul Polman, then CEO of Unilever Plc, and how the fight against the corporation ultimately ended in a settlement.
The
book is a good read for people who are concerned about the Palani hills and
other fragile regions of the western Ghats. It is also must for those who are
interested in understanding how corporate greed and politics can come together
to sideline environmental and human health concerns, and how they get away!
*Published in Leaf litter, Summer Equinox issue - September 2026 - © Satheesh Muthu Gopal

1 Comments
Your dedication towards the Palani Hills and its conservation is truly amazing. The way you’ve been passionate about it, from your childhood until now, is one of the most inspiring things we’ve always admired. Thank you so much for continuously inspiring others and putting so much effort into writing and sharing about it. That’s something I’ve always admired about you, Satheesh ❤️
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